Embroidery Options for Custom Hats Explained
Flat embroidery, 3D Puff, and multiple placements — here is exactly what each option means and what it costs.
Embroidery Methods at HatDayShop
| Method | Description | Cost | Best For |
|---|---|---|---|
| Flat Embroidery | Standard thread stitched flat onto fabric | Included | Detailed logos, thin lines, small text |
| 3D Puff | Foam-backed raised dimensional stitching | +$5/hat | Bold logos, block letters, premium look |
Embroidery Placements
| Placement | Cost | Max Size | Notes |
|---|---|---|---|
| Front Center | Included | ~5" W × 2.2" H | Standard logo placement |
| Left Side | +$5/hat | ~74mm W × 2.2" H | Above the ear |
| Right Side | +$5/hat | ~74mm W × 2.2" H | Above the ear |
| Back | +$5/hat | ~74mm W × 2.2" H | Requires 6+ hats |
Common Configuration Examples
- Front logo only — most common, included in base price
- Front + left side — add website URL or tagline on the side (+$5/hat)
- Front 3D Puff + back URL — premium look with full branding (+$10/hat total)
- Front + both sides + back — maximum coverage for branded uniforms (+$15/hat total)
Order Tiers
| Qty | Digitizing | Shipping |
|---|---|---|
| 1–11 | $45 one-time | Standard |
| 12–23 | FREE | Standard |
| 24+ | FREE | FREE |
Frequently Asked Questions
What embroidery placements are available?
Front center (included), left side (+$5/hat), right side (+$5/hat), and back (+$5/hat, minimum 6 hats).
Can I mix flat and 3D Puff on the same hat?
Yes — for example, a 3D Puff front logo with flat side text is possible. Each placement is priced independently.
Is there a minimum order?
No minimum. Digitizing is free at 12+ hats. Shipping is also free at 24+ hats.
Do reorders cost extra for digitizing?
No. HatDayShop stores your artwork. Reorders ship with no setup fee.
Questions about embroidery options? Place your order to start the proof process.
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