How to Choose the Right Custom Hat Style
Richardson 112, Flexfit, trucker, snapback, rope hat — here is how to pick the right one for your order.
Hat Style Comparison
| Style | Profile | Bill | Closure | Best For |
|---|---|---|---|---|
| Richardson 112 | Mid-profile | Flat | Snapback | Most brands, crew hats, modern look |
| Flexfit | Low to mid | Curved or flat | Stretch-fit | Fitted look without sizing complexity |
| 1010 Rope Hat | Mid-high | Curved | Snapback | Outdoor, lifestyle, western feel |
| Snapback | Mid-high | Flat | Snapback | Street style, youth-facing brands |
| Trucker Hat | Mid-high | Curved | Snapback | Trades, outdoor work, casual wear |
| Beanie | N/A | N/A | Stretch knit | Cold-weather crews, winter uniform |
Decision Framework
- You want a modern, flat-bill look → Richardson 112 or snapback
- You want a fitted hat without sizing charts → Flexfit
- Your crew works outdoors or in trades → Trucker hat or Richardson 112
- You want a classic curved-bill outdoor look → 1010 Rope Hat or trucker
- Cold-weather or winter use → Beanie
- One-size-fits-all for a large team → Any snapback (Richardson 112 most popular)
Why Richardson 112 Is the Most Popular Choice
The Richardson 112 dominates custom embroidery orders because its structured foam front panel holds logos cleanly, the mid-profile fits nearly everyone, and the flat bill is a universally modern look. It works for contractors, restaurants, breweries, tech companies, and corporate teams alike.
Frequently Asked Questions
What is the most popular hat style for custom embroidery?
The Richardson 112 — it holds embroidery better than most styles and fits a wide range of customers.
What if I want a curved bill instead of flat?
The 1010 Rope Hat and traditional trucker styles have curved bills. Flexfit options also come in curved-bill versions.
Can I order multiple styles in the same order?
Yes. Contact support@hatdayshop.com to discuss mixed-style orders.
Do all styles support 3D Puff embroidery?
Structured hat styles with solid foam front panels work best. HatDayShop will confirm compatibility during the proof process.
Not sure which style to pick? Order a sample or contact us — we can help.
Richardson 112
Flexfit 110
1010 Rope Hat